May 06, 2024

Vortex pump removal and maintenance

Vortex pump is a vane pump, the earliest by Germany's Simon and Hengsheng company manufacturing, its main operating organization includes the impeller (the outer edge of the disc with radial blades), the pump body and An annular flow channel consisting of pump cover, pump body and impeller. Liquid from the suction pipe into the runner, and through the rotation of the impeller to obtain energy, is delivered to the discharge pipe, the pump finished the process. The principle, layout and characteristic curves of the vortex pump are all different from the example pumps such as the centrifugal pump, the axial flow pump and the mixed flow pump. The pump is a low-flow and high-lift pump which is usually smaller than 40 as the rotational speed Ns. Vortex pump things flow down to 0.05L / s or less; large flow up to 12L / s, so that in some places can replace the centrifugal pump. When the specific speed Ns over 40, because its obey is much lower than the centrifugal pump, as less commonly used. Following to share with you the following on the vortex pump removal and maintenance. 1. Disassembly and mating procedure ① Remove the pump cover. ② Remove the impeller using the screw hole on the impeller, and remove the key on the shaft. ③ Remove the pump body and remove the packing gland (if the sealing part is a mechanical seal, press it first) and remove the nut of the single-ended sealing cover. Then remove the pump body. ④ In the case of a mechanical seal, remove the fixing screw and remove it together with the single-ended seal cap before removing the mechanical seal. ⑤ remove the coupling. ⑥ Remove the bearing caps on both ends of the bracket, and then take the shaft out of the bracket together with the rolling bearing and remove the bearing. ⑦ assembly sequence and the reverse order of disassembly, but should pay attention to paper pad to adjust the impeller and the pump body and pump cover should ensure that the axial gap. 2. Start, stop ① Before starting the bearing should see whether calcium-based butter, if the shelf life is longer, should open the bearing cover to check to see if it is metamorphic, if found qualitative change, should be re-oil before starting. ② Before starting, turn the pump coupling to see if it is easy and even. Then check the motor steering and pump steering are consistent (for a moment car). ③ Open the suction pipe in the valve, the pump water (water should pay attention to close the pipeline before the various instruments). ④ start the motor, while the valve on the outlet pipe is opened and then you can open the instrument, the measuring instrument will be adjusted to the desired performance. ⑤ parking, shut down a variety of instruments at the same time quickly shut down the electrical outlet pipe in the valve and the suction pipe in the valve, so as to avoid intrusion. ⑥ short-term parking, such as the ambient temperature below the freezing point of liquid to empty the liquid. Long-term parking, the pump should be disassembled, cleaned, oiled, re-installed properly stored. 3. Vortex pump operation ① during operation, the bearing temperature shall not exceed 70 ℃; ② found that the fault should be immediately stopped for inspection. Vortex pump maintenance and care: (1) check the vortex pump pipe and the combination of loose phenomenon. Turn the vortex pump by hand to see if the vortex pump is flexible. (2) vortex pump to the bearing body by adding bearing lubrication oil, observe the oil level should be at the oil center line, the lubricating oil should be replaced or supplemented. (3) Unscrew the diversion plug of the vortex pump body, and pour water (or slurry). (4) close the outlet valve and outlet pressure gauges and import vacuum gauge. (5) vortex pump motor, try motor steering is correct. (6) Start the motor, when the vortex pump is running normally, open the outlet pressure gauge and the inlet vacuum pump as it shows the appropriate pressure, and gradually open the gate valve, while checking the motor load conditions. (7) try to control the flow and lift of the vortex pump within the range indicated on the plate to ensure the maximum efficiency of the vortex pump running at the highest efficiency point. (8) Vortex pump in operation, the bearing temperature can not exceed the ambient temperature 35C, the maximum temperature shall not exceed 80C. (9) If there is an abnormal sound of the vortex pump, it should stop immediately to check the cause. (10) to stop using the vortex pump, first close the gate valve, pressure gauge, and then stop the motor. (11) vortex pump in the first month of work, after 100 hours to replace the oil, after every 500 hours, oil change time. (12) Vortex pump often adjust the packing gland to ensure that the drip filling room normal (as a droplet leakage is appropriate). (13) Regular inspection of the sleeve wear, wear and tear should be promptly replaced. (14) When the vortex pump is used in the winter season, after stopping the pump, unscrew the drain plug at the lower part of the pump to release the medium. Prevent cracking. (15) Long-term deactivation of the vortex pump, the pump should be disassembled, dry the water, the rotating parts and joints coated with grease installed, properly preserved vortex pump installation should not allow the pump to withstand the weight of the import and export piping. Suction pipe should be as short and straight as possible. After installation should check the pump shaft and motor shaft concentricity and skew. Concentricity of the inspection method can be used to check the ruler to connect the outermost two of the coupling, the concentricity of not more than 0.1 mm; skew check available calipers check the gap between the two coupling ends along the circumference of the gap, Must not exceed 0.3 mm over the entire circumference. Guangzhou IFAT China Water Show article belongs to the building industry interconnect (Xiamen) Co., Ltd. All are welcome to reprint, please indicate the source and author of: Asian pumps Network Editor: gogoing (QQ / micro-channel: 181 817 456) starting: http : //beng.liuti.cn/ (Service Hotline: 400-6030-811)