May 04, 2024

To prevent the three-phase asynchronous motor from breaking the shaft, Dalan Motor reminds you that it is important to calculate the shaft extension strength


The shaft extension key of the three-phase asynchronous motor is damaged and the keyway is deformed; individual shaft extensions are broken off at the same time. Which important element of the design link went wrong? Today, the editor of Dalan Motor is doing a research specifically on this issue.

1. Material and selected material characteristics The motor shaft and shaft extension key are usually 45 steel, and the allowable stress under normal temperature, static load and general working conditions is 186 MPa.

2. Safety factor

The safety factor is related to many factors. Too large a safety factor will waste material; too small a safety factor may make the component unsafe. Generally, the following aspects should be considered:

(1) The accuracy of load estimation;

(2) Simplify the accuracy of the process and calculation method;

(3) The uniformity of the material;

(4) The importance of construction;

(5) Working conditions of parts, reduction of self-weight and other factors. The values ​​of general components are: plastic materials are defined as 1.5 to 2.0 according to the yield limit; brittle materials are defined as 2.0 to 5.0 according to the strength limit. The above allowable stress is 186MPa, indicating that the safety factor is 353/186 = 1.9.

3. Determination of allowable stress

The shaft and shaft extension key are 45 steel, and the allowable stress (tensile and compression) [σ] = 186MPa. Allowable shear stress [τ] = (0.6 ~ 0.8) × [σ] = 112MPa, allowable extrusion stress [σjy] = (1.7 ~ 2.0) × [σ] = 316MPa.

4. Calculation steps of strength check

(1) Motor rated data: power P, speed n, service factor SF.

(2) The shaft extension and shaft extension key parameters are: shaft diameter d, key width b, key height h, and key length l.

(3) The axial cross-sectional area F = πd2 / 4.

(4) Torque M = P × SF / Ω, where Ω = 2πn / 60.

(5) The torsional section coefficient of the shaft W = πd3 / 16.

(6) Shaft extension strength condition: Ï„ = M / W
(Shaft extension key groove and shaft extension key strength condition: σjy = 2M / d / Fjy



----- Responsible Editor: Dalan Oil Pump Motor 02-Procurement Consultant

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