October 03, 2025

Granulator installation and advantages

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When it comes to installing a granulation system, there are typically two main methods based on the specific requirements of the site: horizontal installation and vertical installation. Each has its own set of advantages and considerations.

Horizontal installation involves placing all the main equipment on the same level, allowing for material transport through vacuum or screw systems. This method is straightforward to operate and maintain, making it ideal for facilities with ample floor space. However, it does require a larger area, which may not be suitable for all environments.

On the other hand, vertical installation arranges the equipment in a three-dimensional layout according to the production process. This allows materials to flow naturally by gravity, reducing the need for additional conveying steps. The compact design makes it more space-efficient, but it results in a taller structure, which can complicate operations and maintenance. It’s often chosen when space is limited but the height is manageable.

In practical applications, this granulation system has shown excellent performance. A brake component manufacturer in Guangzhou successfully implemented a wet-mixing granulator combined with a spherical particle granulation system. The granulation rate of the spherical particles reached over 95%, demonstrating the system's effectiveness and reliability for producing friction materials.

The wet mixing granulator offers several key advantages. It can handle both dry powder and wet materials, which helps reduce the need for multiple pieces of equipment and lowers overall investment. Additionally, it features both mixing and cutting blades, enabling efficient mixing and grinding in one step. The mixing process is fast—typically completed in under five minutes per batch—and ensures a uniform mix, improving product quality and consistency.

Although the wet mixing granulator operates in an intermittent mode, its high speed and large output capacity allow for continuous operation of the entire production line. This makes it well-suited for downstream processes that require uninterrupted production, ensuring smooth workflow and meeting the demands of modern manufacturing environments.

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