March 29, 2024

Heavy machine tool market returns to normal from hot

In 2010, China's machine tool industry market was in a good situation, but heavy machine tools played a seemingly discordant note.
“From the data point of view, the growth rate of the heavy-duty market has dropped significantly year-on-year,” said the Secretary-General of the Heavy Machine Tool Branch of the China Machine Tool Industry Association.
Rational return According to the data provided by 翟巍, in the first three quarters of 2010, the total industrial output value of the heavy-duty machine tool industry actually accumulated 5.373 billion yuan, down 12.52% over the same period of the previous year; the sales revenue actually completed 4.403 billion yuan, down from the same period of the previous year. 7.35%. The total profit was 396 million yuan, down 10.65% over the same period of the previous year; the export delivery value was 202 million yuan, down 8.8% from the previous year; the cumulative order volume was 10.192 billion yuan, down 9.1% from the same period of the previous year.
The main reason for this is that the heavy machine tools have grown at a high speed in the past few years, and the cumulative base is too large. He said that in the international financial crisis, heavy machine tools are relatively less affected than other small industries in the machine tool industry, and the heavy machine tool industry has a good foundation. Therefore, heavy-duty machine tools became the first major force in the “Post-financial crisis period”.
In 2000, the total industrial output value of the heavy-duty machine tool industry was 568 million yuan. By 2009, the total industrial output value was 8.359 billion yuan, an increase of 13.7 times in nine years. Since 2002, the total industrial output value has increased at an annual rate of 42.38% for seven consecutive years. Other economic indicators, such as sales revenue and total profit, are also growing at an average rate of more than 35% per year.
There are other factors, such as the long production cycle of heavy-duty machine tools, which does not rule out the impact of the international financial crisis and the inherent lag factors of heavy machine tool economic indicators.
In addition, as the heavy-duty machine tool user industry increased investment in technological transformation during the “10th Five-Year Plan” and “Eleventh Five-Year Plan” period, there was a period of high demand for large-scale and heavy-duty processing equipment. Therefore, during the “11th Five-Year Plan” ending in 2010 and the next “Twelfth Five-Year Plan” period, heavy machine tools will have a flat period of market demand.
“Because of the outstanding performance of heavy-duty machine tools during the financial crisis, the number of companies involved in the manufacture of heavy-duty machine tools has increased in recent years. Some manufacturers have changed their traditional advantages in the past and concentrated on the introduction of various types of heavy-duty machine tools.” The machine tool manufacturing fever has aroused widespread concern in the society. The association also held a special communication meeting for this purpose and reminded the companies to participate cautiously.
According to him, the high-end CNC heavy-duty machine tools demanded by the domestic market are still mainly imported from abroad, and this piece accounts for 30% of the domestic market demand. This has caused fierce competition in the domestic heavy-duty machine tool market. With the convergence of technology and the emergence of homogenization competition, the growth rate of the economic efficiency index of the heavy-duty machine tool industry has dropped significantly. The situation of rapid growth for many years will not appear again. .
The growth rate of the “Twelfth Five-Year Plan” will be around 10%. According to estimates, the economic growth rate of the heavy machine tool industry in 2010 and the “Twelfth Five-Year Plan” period can be maintained within the normal range of 7% to 15%.
How to open up the market during the market stable period is a common problem in front of many enterprises. It is undoubtedly the common answer to develop the special products that users urgently need to develop their own advantages.
In fact, many leading companies have already set an example in this regard. For example, Qi Er Machine Tool Group Co., Ltd. dares to jump out of the machine tool product framework and develop a complete set of technology for large-scale composite component tape laying machine design, which can lay the foundation and provide equipment for the automatic laying of large aircraft fuselage, wing and super large composite wind power blades. And jointly developed multi-coordinate linkage processing machine tools with universities; SUC8210 cylinder head cooling water hole heat-resistant block processing CNC machine tool developed by Shenyang Machine Tool Group is for processing marine diesel engine cylinder liner, cylinder head cooling water hole and heat-resistant block milling The development of high-precision, high-efficiency, high-flexibility special CNC machine tools; Wuzhong Group to take advantage of the manufacture of CNC gantry milling machine, for the railway sector to develop a special boring and milling machine tool, a machine tool to solve multi-process processing tasks.
翟巍 stressed that China's heavy-duty machine tool industry has undergone technological transformation in recent years and independent research and development of products, both in terms of production capacity and product technology level have made great progress, but there are still great deficiencies compared with foreign products. The biggest difference is the technical level and operating speed of the core operating components, product accuracy retention, machine reliability, and the overall level and quality of the machine tool manufacturing process.
In particular, reliability is a key indicator of the quality of high-end heavy-duty machines. At present, the average trouble-free working time of domestic CNC heavy-duty machine tools is about 300 hours, while the imported high-grade heavy-duty machine tools have an average trouble-free working time of more than 2000 hours (the international standard is 800 hours), and the precision is highly maintained.
From this point of view, although the geometric accuracy and working accuracy of domestic CNC machine tools can reach higher than the design standard during the trial production, the high-precision requirements of the platform cannot be met in the batch products. Foreign companies can achieve high-precision production of CNC machine tools through advanced manufacturing process control. It should be said that domestic CNC machine tools still have a distance from samples (exhibits) to goods.
Creating a strategic alliance On October 12, 2010, China's heavy-duty machine tool industry held a seminar on the industry's chief engineer's technology innovation strategy in Kunming, and signed the "China's heavy-duty machine tool industry technology innovation strategic alliance."
It is reported that the purpose of the meeting is to combine the technical expertise and advantages of each heavy machine tool factory, organize several or more joint application for national major special projects and undertake major national special manufacturing tasks, joint bidding major engineering projects and complete product development.
Taking the national major project as the platform, we will make full use of the innovation platform to strengthen the technical exchange and communication of enterprises, achieve the technical advantages of each enterprise, carry out technical cooperation for the technical development of the user industry and key technical problems, and form a heavy-duty machine tool representing the national level. Professional product development team to enhance industrial technology innovation capabilities.
Undoubtedly, the starting point of the organizer association is good. After all, the products developed by a certain manufacturer cannot fully represent the technical level of China's heavy machine tool industry, and lack practical problems such as industry demonstration. Moreover, the product development and basic theoretical research and experimentation encountered by each enterprise to undertake the major national technical special projects alone, and subject to the professional level restrictions can not all rely on their own strength to overcome.
But what is questioned is whether the alliance can really produce big benefits. After all, the alliance parties are still competitors. Whether the technical problems encountered by the company are willing to announce, and whether the core technology can truly be shared is a big problem.
How to assess and distribute the performance and benefits in cooperation is also a very large project, and ensuring fairness and justice is even more difficult.
Therefore, the reporter believes that the emergence of such alliances in the industry is not new. What is lacking is a set of effective and scalable methods. If this method is adopted, it will certainly help to promote the popularization of sharing technology, and this will promote the development of the industry more effectively.  

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