September 07, 2025

Setting of adjustment parameters for automatic control of crusher load

The stability of an automatic control system, the accuracy of the difference between the target value and the actual value, and the speed of the system's response when disturbances occur are all key factors in evaluating the performance of an automatic control system. Proper tuning of parameters is essential to achieve optimal control results. The main parameters involved in adjustment include the control cycle, as well as the proportional (P), integral (I), and derivative (D) coefficients. These settings play a critical role in ensuring that the system operates efficiently and reliably under various conditions. NUX China Feed Industry Information Network - based on feed, serving animal husbandry

1. Control Cycle Setting: Once the controlled object is determined, the pure time lag can be measured using a stopwatch. The control cycle is typically set based on this pure time lag. From a stability perspective, a shorter pure time lag is preferable, as it helps reduce steady-state errors more quickly. However, for systems with significant time delays, fast control actions may lead to instability or even oscillations. Different actuators have different pure time lags depending on their design. For example, electromagnetic vibratory feeders and pneumatic diaphragm control valves usually have a pure time lag of about 3 seconds, while screw feeders generally have a longer lag, around 5 seconds. The longer the screw, the greater the time delay. To ensure flexibility and adaptability of the controller, the control cycle should be set within a range of 2 to 7 seconds, allowing the system to perform effectively across a variety of applications. NUX China Feed Industry Information Network - based on feed, serving animal husbandry

2. PID Parameter Tuning: Achieving the best control performance largely depends on how well the PID parameters are adjusted. Understanding how each parameter affects the system’s behavior is crucial. A common approach is to use graphical analysis of the control curve to observe the system’s response and make necessary adjustments. By analyzing the rise time, overshoot, and settling time, engineers can fine-tune the P, I, and D values to balance between responsiveness and stability. This process often involves trial and error, but with experience, it becomes more intuitive and efficient. Proper PID tuning ensures that the system performs optimally, even in the presence of external disturbances or changes in operating conditions. NUX China Feed Industry Information Network - based on feed, serving animal husbandry

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