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Zhuzhou Diamond Integrated Solution Helps Auto Parts Manufacturing
The automobile industry has developed rapidly in recent years. Especially for small cars, the speed of blowout is developing at a high speed. China has replaced the United States as the world's number one car production, and the total consumption of automobile tools has also increased substantially. According to relevant statistics, the overall tool of China's automobile industry is currently available. The total consumption is about 5.5 billion yuan, which is a huge market. Zhuzhou Diamond Cutting Tool Co., Ltd. (hereinafter referred to as “Zhuzhou Diamondâ€) has been paying attention to the research and development of automotive cutting tools for ten years, especially to undertake national major special projects such as the construction of national precision tool innovation capability platform, and provided a research for automotive cutting tools. An excellent research platform, Zhuzhou Diamond Auto Tools has moved from sporadic replacement to local support to the in-depth research of independent integrated solutions. Nowadays, Zhuzhou Diamond has cooperated with many automobile engine and component manufacturers to carry out the “optimization project†of automobile tools, organically combining the processing characteristics and precision requirements of automobile parts, numerical control manufacturing technology, processed materials and production tempo. Optimized design of special tools to ensure and improve the production efficiency of the automobile production line and reduce the manufacturing cost. Many automobile industries such as FAW-Volkswagen, Shanghai Volkswagen, Shanghai GM, Shenlong, Cummins, Toyota, Nissan, Linamar, Wanxiang, etc. Well-known manufacturers have been widely used. In general, automotive tools have the characteristics of “three high and one specialâ€, namely high efficiency, high precision, high reliability and non-standard special, which puts extremely high performance requirements on tools. Zhuzhou Diamond has reached the most advanced company in related fields. The same level. Most of the auto parts are mass-produced. In order to save costs, many key components are cast in cast iron, such as brake discs, crankshafts, cylinders, etc. Zhuzhou Diamond successfully launched the thick diamond-coated black diamond brand, which successfully occupied the commanding heights of the market. It has become one of the best international brands in cast iron processing, reaching or exceeding the similar products of many well-known international brands. It is widely used in the processing of various parts of automobiles, such as brake disc turning, bogie milling, crankshaft outer milling, car combing, cylinder block. Face milling and other processing have established a good brand image. Zhuzhou Diamond successfully developed the FMD03 series pentagonal double-sided slot milling cutter and serialized it. It has the advantages of independent intellectual property rights, high economy, low cutting resistance, high life and high surface quality. It is currently in Chery Automobile. The automobile manufacturing enterprise has been fully applied, the effect has completely reached the level of similar foreign products, and it has economic advantages. It is widely used in the face milling processing of automobile cylinders and other industries, and realizes the specialized tools and independent generalization series. Perfect combination. In addition to the face milling cutter, the cylinder has successfully developed a large combined crankshaft seat and two side combination milling cutters, which have been successfully applied to large enterprises such as Shenlong Automobile and Chery Automobile. The development of crankshaft outer milling cutters has produced good demonstration effects in the industry. Crankshaft external milling is the most efficient machining method for machining crankshafts. One station can completely process all the machining of the crankshaft neck. The follow-up machining can complete the machining of all the connecting rod necks, and the machining needs to meet the accuracy requirements. Extremely high precision, its width tolerance requires two filaments, and extremely high life stability. It is the most typical and most difficult to manufacture automotive tool. For the first time, Zhuzhou Diamond was completely designed according to customer's drawing requirements. The most advanced tool with online measurement was successfully developed and successfully applied to the site, breaking the monopoly of foreign strong enterprises. In addition, a large number of car comb blades have been successfully developed and successfully applied to large automobile manufacturers such as Hadong Power, Chery Automobile and Shenlong Automobile. The application of solid carbide tools in the automotive industry reflects the world standard of Zhuzhou Diamonds, covering almost all parts processing of automobiles, including special ladder compound cutters, cast iron and aluminum alloy processing taps, various high-precision hole composite cutters, etc. Including composite drill bits, large diameter drills, and difficult material processing drills. Now representing the highest level of domestic FAW-Volkswagen, 90% of its solid carbide tools use Zhuzhou diamond products, and other auto companies are even more numerous.