May 19, 2024

Silent breaker instructions



East Branch licensing HSCA (also known as silent zhayao, broken stone agent, split stone agent, soundless cracking agent) is China Building Materials Academy invention developed products, exclusively produced by the company. It is a powdered high-performance safe crushing material for the safe removal of concrete structures and mining of cut marble and granite. The HSCA is adjusted into a slurry and poured into a rock or concrete borehole with water. After 3 to 8 hours, the crushing or cutting operation can be carried out without vibration, no dry sound, no flying stone, and no harmful gas. This product has been widely used and sold abroad for many years.



I. High performance silent breaker technology performance and indicators




































model



Applicable temperature ( °C )



Expansion pressure (MPa)



8 hours



24 hours



48 hours



HSCA-I



35 士5



≥ 30



≥ 55



≥ 90



HSCA-II



25 士5



≥ 20



≥ 45



≥ 60



HSCA-III



10 士5



≥ 10



≥ 25



≥ 55






2. Scope and characteristics of high-efficiency silent crushing agent (HSCA) :



For the demolition of concrete into reinforced concrete structures, as well as the mining and cutting of various rocks, such as marble, granite and jade, the yield is increased by 2 to 3 times. Can be combined with controlled or hydraulic guns to demolish concrete buildings or break rock. It is especially suitable for crushing or dismantling operations where zhayao is not suitable for crushing. Safe to use, high efficiency, no interruption of traffic, no stop production.



3. High-efficiency silent crushing agent (HSCA) use method and precautions :

(1) Preparation : Bais first designs the aperture according to the material, structure, shape and breaking requirements of the crushed material. Pitch, hole depth, etc. Below are the general broken design parameters.



Note : The breaking height of the H- object.


















































Broken object



Drilling parameters



HSCA usage

(Kg/
party )



Aperture (mm)



Pitch (cm)



Hole depth



Light rock fracture



30-50



30-50



H



8-10



Medium hard rock fracture



30-50



30-50



105% H



10-15



Rock cutting



30-40



20-50



90%H



Cut 5-8 on one side

Two-sided cutting 15-16



No gluten coagulation



30-50



30-50



80%H



3-10



Broken reinforced concrete



30-50



15-30



H



15-25






(2) The appropriate high-efficiency silent breaker HSCA model shall be selected according to the construction environment temperature , and shall not be used interchangeably. When used to crush reinforced concrete , some of the peripheral reinforcement should be cut off first.

(3) High-efficiency silent crushing agent agitation : Pour 28~35% of water with a weight ratio of HSCA into the container, then add HSCA , and stir it into a uniform slurry with fluidity by mechanical or rubber gloved hands. The mixture below 5 °C can be mixed with water at about 40 °C.

(4) High-efficiency silent crushing agent filling : The hole must be cleaned before filling the hole, and there must be no water or debris. The filling operation can be carried out by direct filling or pressing into the hole with mortar. The filling holes must be dense and do not have to block the openings. Horizontal or inclined is applied to the thick gelatinous HSCA into a hole and tamped. The agitated HSCA slurry must be filled in the pores within 10 minutes, otherwise the fluidity and crushing effect are reduced. Before grouting, the construction workers must wear protective glasses and do not look directly at the holes, in case the spray is damaged, and the skin or eyes should be washed immediately with water and go to the hospital for medical treatment.

(5) High-efficiency silent crushing agent (HSCA) curing : no need to maintain in spring, summer and autumn. In winter, grass mats and other items should be covered for insulation.

4. Efficient silent crusher packaging and storage

The high-efficiency silent crushing agent is packed in carton, and the net weight of each box is 2Okg, including 4 bags, 5k per bag. It should be stored in a dry place to prevent moisture, and the storage period is one year without opening the bag.
'Silent breaker usage instructions

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